Discover Hera Industry's Inline Static Mixers. Our precision-engineered pipeline mixers deliver exceptional mixing performance with no moving parts. Explore our static mixer solutions for chemical, pharmaceutical, and food processing applications. Request your quote today.

Inline static mixers are industrial mixing devices that provide continuous blending of fluids without any moving parts. These efficient systems are installed directly within pipelines and use fixed geometric elements to create mixing action as materials flow through them.

How Static Mixers Work

Static mixers operate on the principle of flow division and recombination. As fluids pass through the mixer's stationary elements, the flow is repeatedly split, rotated, and recombined. This process creates homogeneous mixtures through both molecular diffusion and bulk flow redistribution, ensuring consistent results without mechanical agitation.

Key Applications

Chemical Processing: Mixing reagents, pH adjustment, polymer blending

Water Treatment: Chemical dosing, flocculation, disinfection processes

Food & Beverage: Ingredient blending, additive incorporation

Pharmaceuticals: Precise mixing of active ingredients and solutions

Advantages of Static Mixers

Static mixers offer significant benefits including no moving parts (eliminating maintenance and seals), minimal energy requirements, compact design, continuous operation, and consistent mixing results. They provide reliable performance with lower operating costs compared to traditional agitated vessels.

Design Considerations

Selecting the appropriate static mixer depends on fluid properties, flow rates, pressure drop limitations, and the degree of mixing required. Common designs include helical elements, Kenics-type mixers, and high-efficiency configurations, each suited to specific applications and viscosity ranges.

With proper selection and installation, inline static mixers provide efficient, reliable mixing solutions for countless industrial processes across chemical, water treatment, food, and pharmaceutical industries.