SV Static Mixer

The SV Static Mixer represents a sophisticated advancement in static mixing technology, featuring a unique cylindrical structure composed of specially designed corrugated plates. This innovative configuration creates exceptional mixing performance across a wide range of applications, particularly in liquid-liquid, gas-gas, and liquid-gas processing systems.

Core Technology and Design
The SV mixing unit consists of precision-engineered corrugated plates arranged in a cylindrical formation within the housing. This design generates complex flow patterns that ensure thorough fluid interaction and distribution. The corrugated plates create multiple contact points and flow channels, promoting intense mixing through a combination of division, rotation, and recombination mechanisms.

Technical Specifications

• Maximum Dispersion Degree: 1-2 μm

• Liquid-Liquid & Gas-Gas Inhomogeneity Coefficient: √σX ≤ 1-5%

• Viscosity Range: Suitable for fluids up to 10² cP (100 mPa·s)

• Applications: Mixing, emulsification, reaction, absorption, extraction, and enhanced heat transfer processes

Adjustable Performance Parameters

A key innovation of the SV Static Mixer is its customizable performance characteristics:

1. Corrugation Layer Adjustment
   The mixing intensity and pressure drop can be precisely tuned by varying the number of corrugated layers within the same pipe diameter:

   • Standard Configuration: 5 layers (moderate mixing, lower pressure drop)

   • Enhanced Mixing: 8 layers (increased intensity, moderate pressure drop)

   • High-Intensity Mixing: 12 layers (maximum mixing, higher pressure drop)

2. Corrugation Angle Optimization
   Additional performance tuning is achieved by adjusting the corrugation angle relative to the pipe diameter:

   • Shallow angles provide gentler mixing with lower pressure drop

   • Steeper angles create more intense mixing with higher energy consumption

   • Optimal angles are selected based on specific process requirements

Application Versatility
The SV Static Mixer excels in numerous processing scenarios:

• Liquid-Liquid Systems: Emulsification, extraction, and chemical reactions

• Gas-Gas Applications: Blending of gases with different densities and properties

• Liquid-Gas Processes: Absorption, stripping, and aeration

• Heat Transfer Enhancement: Improved thermal exchange in various media

Performance Characteristics

• Superior Dispersion: Achieves micron-level dispersion quality (1-2 μm)

• Exceptional Homogeneity: Maintains consistent mixing quality with inhomogeneity coefficients as low as 1%

• Broad Viscosity Handling: Effective with fluids up to 100 cP

• Flexible Configuration: Adaptable to various process requirements through layer and angle adjustments

Operational Advantages

• No Moving Parts: Maintenance-free operation with no mechanical components

• Easy Installation: Simple integration into existing piping systems

• Scalable Design: Consistent performance from laboratory to industrial scale

• Material Compatibility: Available in stainless steel, specialty alloys, and plastics

• Clean-in-Place Capability: Suitable for sanitary applications

Industry Applications

• Chemical Processing: Reaction intensification and solvent extraction

• Pharmaceuticals: Emulsion preparation and API synthesis

• Food & Beverage: Mixing of ingredients and flavor homogenization

• Water Treatment: Chemical dosing and gas absorption

• Petrochemical: Gas blending and process intensification

Technical Customization
The SV Static Mixer offers unprecedented flexibility through:

• Layer count optimization for specific process needs

• Corrugation angle adjustment for precise performance tuning

• Material selection for compatibility with process media

• Diameter variations to match flow rate requirements

Quality and Reliability

• CFD-optimized design for maximum efficiency

• Rigorous quality control and testing

• Performance validation for each application

• Compliance with international standards

The SV Static Mixer represents the perfect combination of innovative design and practical engineering, offering processors unparalleled flexibility in achieving precise mixing results across a broad spectrum of applications. Its adjustable parameters and proven performance make it an ideal solution for industries requiring reliable, efficient, and customizable mixing technology.