SO Static Mixer

The SO Static Mixer is an engineered solution designed for high-precision mixing processes where homogeneity, efficiency, and reliability are critical. Its unique dual-channel configuration, combined with fluid redistribution chambers between units, ensures exceptional performance in handling medium-to-high-viscosity clean media (≤10⁵ cP) with low flow rates and stringent mixing requirements.

Innovative Design and Working Principle

• Dual-Channel Units: Each SO unit features two precisely designed flow channels that split and redirect the fluid stream, promoting intense radial mixing and eliminating concentration gradients.

• Fluid Redistribution Chambers: Strategically placed between units, these chambers ensure complete fluid reorganization before entering the next mixing stage, enhancing homogeneity and preventing bypassing.

• Hydraulic Diameter Optimization: The mixer’s hydraulic diameter (defined as four times the flow cross-sectional area divided by the wetted perimeter) is optimized to balance pressure drop and mixing efficiency for viscous fluids.

Technical Specifications

• Maximum Dispersion Degree: 1–2 mm

• Liquid-Liquid Inhomogeneity Coefficient: √σX ≤ 1–5%

• Viscosity Range: Ideal for media up to 10⁵ cP (100,000 mPa·s)

• Reference Length (L): Customizable based on process requirements (agreed upon between supplier and customer).

• Reference Flow Rates: Based on water as the medium; actual values vary with fluid properties and operational conditions.

Key Applications

The SO Static Mixer excels in industries demanding ultra-precise mixing and processing:

1. Fine Chemicals: Homogenization of high-value reactants and solvents.

2. Plastics and Polymers: Uniform coloring, additive blending, and melt homogenization.

3. Synthetic Fibers: Precous dosing and mixing for spinning and extrusion processes.

4. Mining and Metallurgy: Efficient mixing of reagents and slurries.

5. Advanced Processes: Emulsification, chemical reactions, heat transfer enhancement, and injection molding.

Advantages

• Superior Mixing for Viscous Media: Achieves unmatched homogeneity in high-viscosity fluids with minimal energy input.

• Compact and Scalable: Suitable for low-flow applications without compromising performance.

• Zero Moving Parts: Maintenance-free operation with no risk of mechanical failure.

• Customizable Geometry: Reference length ($L$) and hydraulic diameter are tailored to specific process needs.

• Cleanability: Ideal for clean media; resistant to clogging and easy to sanitize.

Technical Notes

• Hydraulic Diameter ($D_h$): Defined as $D_h=\frac{4\times \text{Cross-Sectional Area}}{\text{Wetted Perimeter}}$, optimized to minimize pressure drop while maximizing mixing efficiency.

• Reference Length ($L$): Determined collaboratively with customers based on process objectives (e.g., residence time, mixing intensity).

• Flow Rates: Reference values provided for water; actual performance depends on fluid properties (viscosity, density) and operational conditions.

• Dynamic Updates: Due to rapid technological advancements, specifications are subject to change. For accurate parameters, consult our technical team.

Why Choose the SO Static Mixer?

• Precision Engineering: Dual-channel design and redistribution chambers ensure uniform mixing even at low flow rates.

• Industry-Specific Solutions: Tailored for sectors like plastics, fibers, and fine chemicals where precision is non-negotiable.

• Energy and Cost Savings: Static operation reduces energy consumption and maintenance costs.

• Future-Proof Design: Continuous improvements ensure alignment with evolving industrial needs.

The SO Static Mixer sets a new standard for precision mixing in high-viscosity applications. Its innovative design, flexibility, and proven performance make it the ideal choice for industries where quality, efficiency, and reliability are paramount. For detailed technical specifications and process-specific recommendations, contact our engineering team today.

Note: Specifications are subject to change without prior notice due to ongoing product enhancements. Always refer to the latest technical documentation for accurate information.