DTPB High Shear Mixer

The DTPB High Shear Mixer is a state-of-the-art industrial mixer designed for superior particle size reduction, emulsification, and homogenization. It is especially effective in processing hard-to-break suspended solid particles and immiscible liquid droplets within fluids. With its advanced two-stage mixing and grinding mechanism, this high-performance High Shear Mixer ensures ultra-fine dispersion and stable product quality.

To achieve optimal disruption of dispersed-phase particles and insoluble droplets, the mixer employs a powerful colloid mill that forces materials through a multi-level, intricately designed maze-like grinding zone. Within this精密 and narrow space, the material is subjected to high-frequency friction, intense turbulence, and violent oscillations generated by the high-speed rotation of thousands of intermeshing blades. This process produces strong impact waves and ultrasonic energy, leading to molecular chain rupture, droplet breakup, and particle fragmentation.

As a result, the particles are progressively refined, and the emulsion becomes increasingly stable—improving product shelf life and consistency.

The two-stage grinding system includes:

• Primary Stage: A standard shear mechanism with a rotor-stator assembly featuring four to six shear layers and hundreds of toothed blades. This stage performs initial mixing, shearing, homogenization, and emulsification.

• Secondary Stage: A precision shear-based fine grinding structure. The rotor and stator are composed of three major regions and ten sub-zones with thousands of uneven, interlocking teeth and grooves. This advanced design enables high-speed mixing, intense friction, and powerful mechanical shearing, resulting in molecular breakdown and particle sizes as fine as 0.2 μm.

This High Shear Mixer is ideal for industries requiring ultra-fine dispersions and stable emulsions. Its multi-phase mixing action and robust construction make it a top choice for high-value processing applications.